Caralarmscom P90-NG1 User Manual

WARNING: If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury o

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace10INSTALLATIONVENTING INTRODUCTIONThe P90 uses the "balanced fl ue" technology C

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 11VENTINGFPI Direct Vent System (Flex) Horizontal Terminations OnlyThese venting systems, in

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace12INSTALLATIONEXTERIOR VENT TERMINATION LOCATIONSA= Clearance above grade, veranda, porch, dec

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 134” X 6-5/8” RIGID PIPE CROSS REFERENCE CHARTComponents from different Manufacturers may not

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace14DescriptionSimpsonDirect Vent Pro®Simpson Direct Vent GS®DiscontinuedSelkirk Direct-Temp™Amer

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 15DescriptionSimpsonDirect Vent Pro®Simpson Direct Vent GS®DiscontinuedSelkirk Direct-Temp™Met

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace16FPI946-604/P Simpson Direct Vent Vent Guard (Optional) 946-623/P AstroCap XL Horizontal Cap77

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 17Rigid Pipe AdaptorPipe LengthVerticalTerminalStorm CollarPart # 953Flashing943 or 943SCeilin

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace18Horizontal & Vertical Terminations for 5" x 8" VentingINSTALLATION

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 19INSTALLATIONRIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONSFPI DIRECT VENT SYSTEM

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace2To the New Owner:Congratulations! You are the owner of a state-of-the-art Excalibur® Gas Firep

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace20INSTALLATION • Vent must be supported at offsets.• Firestops are required at each fl oor l

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 21The P90 is approved for a maximum 40 ft. straight vertical, with rigid pipe 4" x 6-5/8&

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace22INSTALLATIONHorizontal Venting with Two (2) 90o ElbowsHorizontal Venting with Three (3) 90o E

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 23INSTALLATIONVertical Venting with Two (2) 90o ElbowsVertical Venting with Three (3) 90o Elbo

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace24INSTALLATIONMin. 12"*(305mm)AdequatedrainageWindowWellGravelDura-VentSnorkelDiagram 46)

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 252) Set the gas appliance in its desired location. Drop a plumb bob down from the ceiling to

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace26INSTALLATION4) Separate the 2 halves of the wall thimble and securely fasten the one with th

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 27GAS PIPE PRESSURE TESTINGThe appliance must be isolated from the gas supply piping system by

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace28CONVERSION KIT #791-969 FROM NG TO LP THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 2917) Reverse steps 4) to 2).18) Attach clear label "This unit has been converted to LP

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 3TABLE OF CONTENTSOPERATING INSTRUCTIONSOperating Instructions ...

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace309) Install the plastic bushing over the outside of the hole.10) Attach the ground wire to t

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 315) Locate the ground lug at the receptical box, left of the unit.Installer Notice:These ins

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace321) Open the bottom louver door. Loosen the 2 screws holding the Burner ON/OFF switch and bra

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 33INSTALLATIONLOG SET INSTALLATIONNotchBracketBracket02-5102-7502-513) Place the Log 02-75 on

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace34Rear Bracket02-5502-7502-537) Place the bottom left front edge of Log 02-55 against the rea

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 35Log IndentationPhoto shows rear grate tab. Log 02-51 was removed to show the positioning of

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace36Place embers in these 3 locations on the burner tray.02-5002-5502-7502-5302-5102-5402-5210)

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 37DoorFlangeOPTIONAL SCREEN DOOR 1) Attach door bracket to side using 2 screws.GLASS DOOR INS

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace38ACCENT KIT INSTALLATION2) Take the hoseclamps and put them over the back of each rivet. Sque

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 39Option 1: REMOTE CONTROLUse the Excalibur® Remote Control Kit approved for this unit. Use o

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace4This is a copy of the label that accompanies each P90 Zero Clearance Direct Vent Gas Fireplace

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace40WIRING DIAGRAMS Caution: Ensure that the wires do not touch any hot surfaces and are away fro

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 41INSTALLATIONFor PROPANE Units and Units Equipped with DC Spark Boxes**For installation of th

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace42LIGHTING PROCEDUREIMPORTANT Gas on/off knob cannot be turned from "PILOT" to "

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 43COPY OF THE LIGHTING PLATE INSTRUCTIONS NORMAL OPERATING SOUNDS OF GAS APPLIANCESIt is possi

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace44GLASS GASKET If the glass gasket requires replacement use a tadpole glass gasket (Part # 936-

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 455) Connect fan ground cable to ground lug. Refer to wiring diagram.6) Slide the thermodi

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace4612) Undo the pilot tube from the valve with a 7/16" wrench.13) Undo the quick drop out

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 47PARTS LISTMAIN ASSEMBLY Part # Description Part # Des

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace48PARTS LIST61384347484232646119736498102642236152023242125242325108109HEAT RELEASE DUCT KITFAN

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 49AETHTPTPTHTPTHAIRINAIRINOOTLIP52695853578283568579757668686766PARTS LISTBURNER ASSEMBLY &

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 5REQUIREMENTS 5.08: Modifications to NFPA-54, Chapter 10(2) Revise 10.8.3 by adding the follow

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace50164141156FLUSH DOOR132135136148148158SINGLE DOOR151DOUBLE DOORS161146162155168167157163163164

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 51WARRANTYExcalibur Fireplace Products are designed with reliability and simplicity in mind. I

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace52Installer: Please complete the following informationDealer Name & Address: ______________

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace6INSTALLATION CHECKLIST1) Locate appliance, refer to the following sections: a) Locating Yo

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 7INSTALLATIONSide Wall Clearance 6-1/2" (165mm)Horizontal Vent Clearances Top 2-1/2&quo

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace819-1/4"(489mm)including standoffs10-7/8"(276mm)49-7/8"(1267mm)70-1/2"(1791

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace 9INSTALLATIONFireplaceStandNo hearth isrequired whenthe unit is raised3" (76mm) off ofthe